Our Facilities – Iwata South Factory (Bldg. M2)
We have well-maintained and dependable facilities with a proven track record for creating high-quality parts. We also have a full array of machinery and the versatility to perform a wide variety of manufacturing methods.
Die-casting line
Gravity casting
Low-pressure casting line
Low-pressure casting work
| Material | Machinery | # | Details |
|---|---|---|---|
| Aluminum | Melting furnaces | 2 | Tower type: 1.5 tons/hour × 1 / 2.0 tons/hour × 1 |
| Degassing equipment | 2 | Gas Bubbling Filtration machine × 1 / FF Shizunami × 1 | |
| Low-pressure casting machines | 7 | Small (500 kg holding furnace) × 3 / Large (1,000 kg holding furnace) × 4 | |
| Gravity casting machines | 2 | Tilting type | |
| Knockout machines | 4 | General-purpose | |
| Heat treatment furnaces | 14 | Continuous type using baskets × 2 / batch type × 12 | |
| Milling machines | 8 | Multipurpose NC milling | |
| AGV | 1 | Automatic transport of pallet steel cages | |
| Die-casting machines | 5 | 3,500-ton × 1 / 2,500-ton × 3 / 1,650-ton × 1 | |
| Melting and holding furnaces | 5 | Directly linked to the die-casting machines (including degassers) | |
| Impregnation system | 1 | – | |
| Surface finishing machine | 2 | Shotblast | |
| Automatic deburring machines | 4 | 2 sets × 2 | |
| CT scanner | 1 | Industrial CT scans for verifying part dimensions | |
| Coordinate measuring machines | 2 | Articulated type × 1 / shop floor type × 1 | |
| Chemical composition analyzer | 1 | Optical emission spectrometer |
* as of April 2021
