Proposal for production line of EMS
SMT line that realizes both high-mix production and high-quality/high-productivity production
Outline of applications
Subject
Labor saving
Industry
EMS
Type of production
Variable Mix - Variable Volume production
Solution
Commonization of changeover work by utilizing universal heads and a grouping function to minimize changeover counts.
Examples of customers’ problems and needs
Dealing with odd-shaped components
Dealing with odd-shaped or tall components causes the operation to lose time balance and prevents increased productivity.
Changeover work
Changeover work including replacement of feeder carriages consumes much work and time generating a machine down-time.
New product type
The production of a new type of product needs to reach the maximum output from the beginning.
Solution
Dealing with odd-shaped components
(YRM20R): The HM head can handle a wide variety of components from 0201mm to W55 × L100 mm.
Yamaha’s original technique of dramatically shortening the head traveling distance and dual-stage mounting enables high-speed mounting of odd-shaped or tall components.
Changeover work
(YSM20WR): The large feeder bank improves the effectiveness of the changeover work commonization. Compact carriages are easy to handle.
New product type
(YSUP): For a new type of product, the new program can easily be created by scanning sample PCB and converting gerber data.
Expected introduction effects
Dealing with odd-shaped components
Producing various types of products is available. It maintains the cycle time for a wide variety of product types, which makes it possible to realize high productivity as a whole, In spite of the fact that it is handling odd-shaped or tall components.
Changeover work
This line reduces the burden of changeover work on operators, leading to improvement in machine operation rate and reduction in operational errors.
New product type
Production data can be created easily, new order and sample order can be handled smoothly.
Related contents
- Product
- Introduce our product lineup, including surface mounters, solder printers, and visual inspection machines.
- Intelligent Factory
- IoT/M2M Integration system - System allows linking our SMT machines to equipment made by other companies and give all-around high productivity in the mounting process.
- Showroom
- Find and explore SMT Smart Showroom or Virtual Showroom
